COMPUTER DIAGNOSTICS OF THE CONDITION OF SHIP ROLLING BEARINGS DURING THEIR OPERATION
DOI:
https://doi.org/10.18372/2310-5461.63.18952Keywords:
computer diagnostics, vibration signals, ship rolling bearings, operation, intelligent systems, information parametersAbstract
The results of statistical processing of vibration signals obtained during diagnostics of ship power plants during the operation process are offered. A distinctive feature of monitoring the technical condition of elements of ship power plants is the uncertainty in the fixation and duration of extreme loads. The peculiarity of computer vibration diagnostics of rotary mechanisms is determined, which is that, in particular, physical measurements of vibration signals require their use in mathematical models of the physical state of the bearing. Calculations of statistical characteristics of vibration signals in the time domain, such as standard deviation (Std), asymmetry (Skewness), kurtosis (Kurtosis), full range of oscillations (Peak2Peak), root mean square value (RMS), cross factor (CrestFactor), form- factor (ShapeFactor), impulse factor (ImpulseFactor), marginal factor (MarginFactor), energy (Energy). The variety of diagnostic signals leads to the need to merge indicators of different dimensions without losing available information into a single generalizing indicator, for which the method of principal components is used in the work. The methodology of statistical processing and practical implementation of diagnostics of vibration signals during the analysis of damage evolution of rolling bearings of turbochargers of marine power plants are described. A new computer information parameter of vibration diagnostics based on the analysis of the first principal component in the time domain and spectral excess in the frequency domain has been identified and experimentally confirmed. The use of new diagnostic parameters makes it possible not only to judge the degree of damage to the rolling bearing, but also to observe the dynamics of the development of the defect and make a relative forecast of the working life of the rolling bearing. A real practical situation is considered - computer diagnostics of vibration signals of ship rolling bearings of a point defect of an external defect of a rolling bearing ring. Determining the applicability of the principal component method to other types of defects showed their potential for vibrodiagnosis of defects located on the inner ring of the bearing and when the ball falls out of the holder.
References
Abuelo A., Brester J.L., Starken K., Neuder L.M. (2020). Technical note Comparative evaluation of 3 methods for the quantification of non estenfied fatty acids in bovine plasma samples prepartum. Journal of Dairy Science. vol.103(3) pp.2711 – 2717.
Surace C., Bovsunovsky A. (2020). The use of frequence ratios of diagnose structural damage in varying environmental conditions. Mechanical Systems and Signal Processing. vol. 136, 106523.
Kelin A., Larin O., Naryzhna R., Trubayev O., Vodka O., Shapovalova M. (2019) Estimation of residual life-time of pumping units of electric power stations International Scientific and Technical Conference on Computer Sciences and Information Technologies, 1, art. no. 8929748, pp. 153-159. Cited 7 times. DOI: 10.1109/STC- CSIT.2019.8929748
Yang N., Ren G., Lin R., Li D., Zhang G. (2023) Research on Long Life Product Prognostics Technology Based on Deep Learning and Statistical Information Fusion. Lecture Notes in Computer Science (including subseries Lecture Notes in Artificial Intelligence and Lecture Notes in Bioinformatics), 14094 LNCS, pp. 3-13. DOI: 10.1007/978-981-99-6222-8_1
Xie L., Lin W., Zhang M., Yan S. (2012) Series system failure rate modeling and the mechanism to yield bathtub curve. Applied Mechanics and Materials, 121-126, pp.4858-4862.Cited4 times. DOI: 10.4028/www.scientific.net/AMM.121-126.4858
Trebuňa F., Pástor M., Šarga P. (2018) Assessment and increasing of lifetime and time of safe operation of machines and equipment by the experimental methods of mechanics. Experimental Stress Analysis - 56th International Scientific Conference, EAN 2018 – Conference Proceedings, pp. 421-434
Nikiforov A.S., Prikhodko E.V., Kinjibekova A.K., Karmanov A.E. (2022) Comprehensive Assessment of the Residual Life of Refractory Materials of High-Temperature Units. Refractories and Industrial Ceramics, 63 (1), pp. 105-109. DOI: 10.1007/s11148-022-00688-8
Louda P., Sharko A., Stepanchikov D. (2021) An acoustic emission method for assessing the degree of degradation of mechanical properties and residual life of metal structures under complex dynamic deformation stresses. Materials, 14 (9), art. no. 2090 DOI: 10.3390/ma14092090
Nakomcic B., Basic D., Ciupinski L., Manaj W., Kurzydlowski K.J. (2006) Non-destructive testing applied for risk reduction in petrochemical installations. ECOS 2006 - Proceedings of the 19th International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems, pp. 767-774
Andreikiv О.E., Skal’s’kyi V.R., Dolins’ka І.Y., Dzyubyk А.R. (2018) Influence of Corrosive Hydrogenating Media on the Residual Service Life of Structural Elements in the Maneuvering Mode of Operation. Materials Science, 54 (1), pp. 61-68 DOI: 10.1007/s11003-018-0158-3
Dolins’ka I.Y. (2018) Evaluation of the Residual Service Life of a Disk of the Rotor of Steam Turbine with Regard for the Number of Shutdowns of the Equipment. Materials Science, 53 (5), pp. 637-644. DOI: 10.1007/s11003- 018-0118-y
Silin N.V., Korovkin N.V., Hayakawa M. (2013) High-voltage equipment electromagnetic spectrum study for estimation of its technical state and prediction of the residual life. 2013 International Symposium on Electromagnetic Theory, EMTS 2013 - Proceedings, art. no. 6565792, pp. 522-524.
Pakhalovich, N., Kucher, S., Levutzky, Y., Malyshko, S., Girya, M. (2016) Classification of regulatory support for extension of life of mechanical equipment of nuclear power plants. Eastern-European Journal of Enterprise Technologies, 1 (8), pp. 21-28. DOI: 10.15587/1729-4061.2016.59441
Liu W., Jiao S., Wen T., Zhu J. (2023) Remaining Life Prediction Method of Relay Protection Equipment Based on Digital Twin. 2023 4th International Conference on Computer Engineering and Application, ICCEA 2023, pp. 243-247. DOI: 10.1109/ICCEA58433.2023.10135436
Marasanov V., Stepanchikov D., Sharkо O., Sharko A. (2020) Technique of System Operator Determination Based on Acoustic Emission Method. Advances in Intelligent System and Computing 2020 12p.
Marasanov V., Sharko A. (2017) Discrete models characteristics of the forerunners of origin of the acoustic emission signals. IEEE First Ukraine Conference on Electrical and Computer Engineering (UKRCON) Track 4: Nanoelectronics and Photonics, Electron Devices & Embedded Systems, pp.680-684.
Marasanov V., Sharko A., Sharko A., Stepanchikov D. (2019) Modeling of energy spectrum of acoustic-emission signals in dynamic deformation process of medium with microstructure. IEEE 39th International Conference on Electronics and nanotechnology (ELNANO) Kyiv, April 16-18, 2019, pp. 718-723.
Marasanov V., Stepanchikov D., Sharkо O., Sharko A. Operator of the Dynamic Process of the Appearance of Acoustic Emission Signals During Deforming the Structure of Materials. IEEE 40th International coference of Electronics and nanotechnology (ELNANO) Kyiv 22-24 April 2020,pp.646-650.
Louda P., Sharko A., Stepanchikov D., Sharko A. (2022) Analysis and Processing of Acoustic Emission Signals Under Dynamic Loading of the Microstructure of Continuous Media," 2022 IEEE 41st International Conference on Electronics and Nanotechnology (ELNANO), pp. 566-570, doi: 10.1109/ELNANO54667.2022.9926763.