MATERIAL SCIENCE ASPECTS OF EXTENDING THE SERVICE LIFE OF CYCLICALLY LOADED COMPONENTS IN FRICTION ASSEMBLIES WITH GAS-THERMAL COATINGS
DOI:
https://doi.org/10.18372/0370-2197.1(110).20919Keywords:
gas-thermal coatings, cyclic loading, detonation-gas spraying, wear resistance, friction units, fatigue strengthAbstract
The paper considers the technological features of increasing the service life of cyclically loaded parts of friction units with gas-thermal coatings. The results of research and their analysis of the influence of individual technological options for forming wear-resistant coatings obtained by the detonation-gas spraying (DGP) method on the cyclic strength of the base material - titanium alloy VT8 are presented. The use of variants of the chemical Ni-sublayer in the research program provided a smoother change in elastic properties from the base material to the coating. The influence of the structure, phase composition, porosity and adhesion strength of gas-thermal coatings on fatigue resistance, wear resistance and crack resistance of parts under conditions of variable loads and friction is analyzed. The role of residual stresses, mechanisms of nucleation and development of fatigue cracks in the "base - coating" system is shown, as well as the influence of technological parameters of spraying and post-spraying treatment on operational characteristics. The directions for optimizing the composition and structure of coatings in order to increase the durability and reliability of friction units under cyclic loading conditions are substantiated.
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